Posted by on December 26, 19102 at 18:50:17:

Present/Communication Address Permanent Address

2B4-2C, PMINT, Pangsapuri, 46, Prasanta Ray Road,
Bandar Baru Kerteh, Kerteh, 24300 Barisha, Calcutta-700 008
Terengganu, Malaysia. West Bengal, India.
Phone No. 0091-33 4472326/ 0091-33 5573773.

Mail ID :< majumdarpm@yahoo.com>. Nationality : Indian.

Date of birth : 17th June 1964.

Contact Phone No. : Mobile 006-012 9585022 ( any time).

Residence phone No : 006 09 8266139 ( preferable night time- Local Malaysian time)

Qualification : B Tech in Instrumentation ( 1990 ) from Jadavpur University, Calcutta, India with 80% marks.

Summary of Experience

Twelve and half years Experience in the Oil & Gas and Petrochemicals field and involved in the Design & Engineering, Project, Erection, Commissioning, Maintenance activities of DCS & ESD PLC System, Field Instrumentation of Petrochemicals and Oil & Gas Plant. Out of which five years Experience with M/s. Reliance, India and involved in the Project, Erection, Pre-Commissioning, Commissioning, Maintenance & Shutdown activities of VCM Plant and Off-shore job in REL GAS VIKRAM EDC Storage project for three and half years ( From July 1990 to Dec 1993). Then in the second phase involved in the Commissioning, Maintenance & Shutdown activities of 700 KTA Ethylene plant for one and half years ( From May 1996 to Nov 1997). Worked two and half years ( Dec 1993 to May 1996 ) with Larsen & Toubro Ltd in Design & Engineering Dept. Calcutta, India.

Worked Four years ( From Dec 1997 to Dec 2001) as Senior Instrumentation & Control Engineer for Ethylene plant ( 470 KTA) of Haldia Petrochemicals Ltd, Haldia, India involved in the Project, Erection, Commissioning, Maintenance & Shutdown activities. Specialized in the Project, Erection, Commissioning & Maintenance field of DCS ( Honeywell), Programmable Logic Controller ( TRICONEX TMR PLC), Modicon PLC, AB PLC, Plant ESD Logic & Flare load Management system, Compressor & Turbine Control and Interlock system, Field Instruments ( Honeywell, Rosemount Smart & Analog Transmitter), Control Valves of Different make ( Fisher, Keystone, Virgo, Valtek, Rotork Actuator etc.). Preparation of Regular, Periodic and Preventive maintenance procedure for different Instrument items based on HSE, Criticality etc and PM schedule. Use of SAP R/3 in PM & MM Module.

Right now working with Petronas Gas Berhad, Gas Processing Plant, Complex-B, Paka , Malaysia as an Instrument System Specialist, on contract ( Short Term) basis and involved in the regular Plant Maintenance job.

Present Employer : Petronas Gas Berhad, Gas Processing Plant-Complex-B, Malaysia.

Post held : Instrument System Specialist. Duration : Since December 2001.

Experience with Petronas Gas Processing Plant

Petronas Gas Processing Plant ( GPP 5 & 6- Complex -B) is the largest Gas producing plant in Malaysia and having two Gas plants of production Capacity 2 x 500 MMSCFD Sales Gas ( C1) Production and C2, C3, C4 and Condensate products. The Plant feed is natural gas & Liquid from off-shore.

· Regular Field Instrumentation maintenance, troubleshooting of different types of Instrument used in Gas Processing Plant 5 & 6 and DPCU.
· Trouble shooting of process/ Instrument related problems.
· Investigation of Process & Instrument related problems and recommendation for corrective action.
· Preparation of Preventive maintenance Schedule, Procedure and execution of the same.
· Preparation of Opportunistic Maintenance schedule and execution of the same.
· Preventive maintenance of Allen-Bradly PLC used for Package unit ( Furnace, Compressor, Dryer package, Sequencing etc).
· Preventive Maintenance of August TMR PLC used for Plant safe guarding system and Shutdown system, and for Heater, Compressor package.
· Preventive Maintenance of Bently Nevada ( Series 3300) Machine Monitoring System used in pump, compressor and Turbine and Data Manager 2000 for the entire complex.
· Modification and improvement in the Control & Interlock scheme to improve the plant operation.
· Preventive Maintenance and Troubleshooting of Burner Management System used in Heater.
· Maintenance of Sieger gas detector as a part of F&G System.
· Involved in the implementation of Multi Variable Control scheme in GPP # 5 & 6.
· Spare Parts review and indenting of the same.
· Train the Local technical staff by proper structural Training programme.

Previous Employer # 1 : Haldia Petrochemicals Ltd., Haldia, Near Calcutta, India.

Position Held : Sr. Instrument Engineer, Ethylene Plant Duration : December 1997 to December 2001.

Plant Experience : : Ethylene Plant of Capacity 470 KTA ( ABB-Lummas Technology).

Experience with Haldia Petrochemicals Ltd.

Project work

· Worked as Sr. Project Engineer for Ethylene plant ( 470 KTA), Licensed by ABB Lummus, USA and LSTK Contractor is Toyo Engineering Corporation, Japan and Project Management Team (PMT) is M/s. Bechtel International Inc. USA.
· Co-Ordination with Licensor, LSTK Contractor, PMT, PMC and with different vendors for different project related issues.
· Co-Ordination, Correspondence and review of Engineering documents (Control , Marshalling philosophy for DCS & TMR PLC, Honeywell DCS, TRICONEX TMR PLC, Fire &Gas System, Machine Monitoring system, Woodward Governor System, Antisurge Control System, Compressor Package PSA package, MB Polisher Unit, Analyser & Analyser Shelter, Field Instruments etc. for Ethylene- Naphtha Cracker Unit) from LSTK and different vendors for review and approval.
· Review Tender documents, Technical bid analysis and Selection of DCS, PLC, Package items, F&G System for the Ethylene Plant.

Distributed Control System ( HONEYWELL DCS ) & PLC( TRICONEX TMR)

· Review, implementation & troubleshooting of different controls like Auto Control, Cascade Control, Ratio Control, Feed forward Control, Split range Control, Override or Selection Control in Naphtha Cracker ( Ethylene ) unit – Implemented in Honeywell DCS which consists critical process application like Naphtha\ LPG Cracking Heater, Compressor, Cold & Hot section and other packages.
· Automatic sequence operation implementation in Honeywell DCS for Furnace Operation, Dryer Regeneration, Mix Bed Polisher Unit etc.
· Review and approval of Interlock and shutdown system logic diagram for Ethylene plant ( consists of Furnace logic, Compressor & Turbine Logic, Flare Load Management System, Pump Auto Start/Stop logic, Different Columns safety logic ) . Implementation of the same in TRICONEX TMR PLC in the form of FBD ( Functional Block Diagram). Implementation of new concepts in the Interlock logic philosophy ( On line Solenoid Valve Checking Procedure through Interlock ).
· Checking of System hardware & Configuration for Honeywell DCS & TRICONEX PLC. Good working knowledge on the Honeywell DCS System Hardware Configuration and TRICONEX TMR PLC Hardware configuration.
· Erection, Commissioning, Troubleshooting, Regular, Periodic & Preventive Maintenance of Honeywell DCS and TRICONEX TMR PLC.
· Checking and configuration of DCS Serial Interface with other foreign devices like Machine Monitoring system, Anti-surge Controller, Gas Chromatograph, Wood-Ward Governor, TLV/DV Sequencer, TRICONEX TMR PLC etc.
· Preparation of FURNACE COCRACKING logic & Control system and configuration & Implementation of the same in Honeywell DCS.
· Loop checking and simulation of Control & Interlock logic diagram for DCS and PLC.
· Factory Acceptance Test and site Acceptance test of DCS and Triconex TMR PLC.
· Alarm annunciation system implementation in the TMR PLC.
· Modification job implementation in DCS and PLC for better process operation.
· Preparation of Regular, periodic, Preventive maintenance procedure and schedule for DCS & PLC and execution of the same.

Compressor Related Control & Instrumentation (a) Commissioning & Maintenance of Bently Nevada Machine Monitoring System , Series 3500 for four Compressor in Ethylene plant and Data Manager 2000 for the entire complex for Machine analysis (b) Commissioning & Maintenance of Anti Surge Control System- APPECs Controller supplied by Moore , USA for CGC, C2R & C3R Compressor (c) Commissioning & Maintenance of Woodward Governor Micronet TMR Controller for three Compressors turbine speed and Extraction control purpose (d) Checking & troubleshooting of Compressor control & Interlock logic and Rotating equipment protection system for all compressor in Ethylene plant.

Fire & Gas System:- (a) Commissioning & Maintenance of Fire &Gas System, which is implemented in Trusted ICS TMR Processor ( Dragger Make Gas Detector and Thorn Make Fire Detector). (b) Commissioning & maintenance of CO2 Flooding system for fire protection.

Field Instrumentation :- (a) Monitoring & Supervision of LSTK Contractors Instrumentation job at site and involved in the field activities like Instrument calibration ( Honeywell Smart Transmitter, Rosemount smart & Analog Transmitter, Level troll, Purge type level measurement, Pressure switch, Draft gauge etc.) , Installation, Loop Checking, Trouble shooting etc. ( b) Troubleshooting and Maintenance of Motor Operated Valve ( MOV), Rotork. ( c) Troubleshooting and Maintenance of Control valve ( Glove, Butterfly etc.), On/Off Valve, Diaphragm valve, Motorised valve etc.

Special Package : (a) Commissioning & Maintenance of Furnace TLV/DV sequencer implemented in Packscan IIS Controller, Rotork (b) Pre-Commissioning, Commissioning and Trouble Shooting of PSA unit supplied by TOYO, Japan and control & Logic is implemented in OMRAN PLC. (c) Pre-Commissioning, Commissioning and trouble shooting of Mixed Bed Polisher Unit supplied by Ion Exchange and Sequence is implemented in Honeywell DCS .

General : (a) Overall Co-Ordination and team leader from Instrumentation side for Ethylene Plant commissioning (b) Troubleshooting, diagnostics & fine tuning of Instrumentation & Control system used in Ethylene plant (c) Daily Instrument Maintenance Job, Modification job, Job planning & Execution, Shutdown planning & Execution, Manpower Planning, Co-Ordination with other Dept. (d) Preparation of Maintenance Procedure based on HSE Policy, PM Schedule based on plant safety, Criticality etc. and implementation of the same for different Instrumentation system & field Instrument in Ethylene plant. (e) Use of SAP R/3 in Plant Maintenance ( Job Notification, Completion etc.) and Material Management ( Material Master Preparation, Purchase requisition, Procurement etc.) (f) Train the subordinate in a structured way on different Instrumentation Control & Interlock system and field Instrumentation used in Ethylene Plant (g) Preparation and maintaining the safety related document for British Safety Audit (h) Review of spare parts inventory and indenting of spares.

Past Employer # 2 : Reliance Industries Limited, Hazira, India. Position held : Dy. Manager ( Instrument).

Duration : May 1996 to Nov 1997. Plant Experience : Ethylene Plant-700 KTA ( Stone & Webstar Technology).

ETHYLENE PLANT IN RELIANCE ( May 1996 to Nov 1997)

Erection, Pre-Commissioning, Commissioning & Maintenance Experience in Ethylene Plant :-

· I was responsible for the commissioning of Emergency Shut down system ( Modicon PLC ) and Fire & Gas System ( Sieger).
· Installation, Calibration of field Instruments ( Rosemount Smart & Analog Transmitter, Fisher Control Valve, On/Off Valves- Neles, Rotork MOV Actuator etc.).
· Commissioning and Maintenance of ABB Advent DCS System.
· Commissioning & Maintenance of ESD system ( Modicon 984-785E, 984-685E) for Ethylene & Aromatis.
· Commissioning & Maintenance of F & G system supplied by Sieger for Cracker & Aromatics Plant.
· Involved in the Commissioning of Bently Nevada 3300 series Vibration Monitoring system.
· Involved in the commissioning of Antisurge Control System supplied by CCC.
· Involved in the commissioning of Woodward Governor S509 Model for three Compressors.
· Simulation and logic checking for the Ethylene plant .
· Modifications of Logic ( In ESD PLC) for better operation and plant safety.
· Design, Detail Engineering of NGL/Naphtha Cracker Plant 700 KTA Expansion EDS Logic and implementation of the same in Modicon PLC Online.
· Preventive and regular maintenance job in Cracker plant.
· Preparation of shutdown schedule and supervision of shutdown jobs in Ethylene plant.

Past Employer # 3 : Larsen & Toubro Limited, Design & Engineering Dept. Calcutta, India.

Post Held : Design Engineer- Instrumentation Duration : Dec 1993 to May 1996.

Design & Engineering Experience in Larsen & Toubro Ltd. :

· Estimation, Design & Detail Engineering of Uranium Corporation Of India Ltd., Jaduguda, Bihar- ADU Filtration, Drying & Packing Plant.
· Preparation of Instrument Index, Annunciation Schedule, Cable schedule, Instrument Hook-Up drawing, Instrument Installation diagram, Instrument Location diagram, Instrument data sheet for UCIL-ADU Filtration, Drying & Packing Plant.
· Standardization of different Instrumentation items and drawings.
· Technical Evaluation of different types of Instrument used at our various project.
· Selection of PLC and Design & Detailing of PLC Logic Input & Output.
· Maintenance of Rayalsheema Ash Handling Plant of APSEB’s Thermal Power Plant of 2 x 210 MW capacity.

Past Employer # 4 : Reliance Industries Ltd, Hazira, India. Position Held : Instrumentation Engineer.

Duration : July 1990 to Dec 1993. Plant Experience : Vinyl Chloride Monomer Plant ( BF Goodrich Technology).

VCM PLANT EXPERIENCE IN RELIANCE ( July 1990 to Dec 1993)

Project, Erection, Pre-commissioning, Commissioning , Maintenance & Shutdown of VCM Plant

· Reviewed Instrumentation documents like P&ID, Instrument Index, Field Junction Box wiring diagram details, Cable schedule, Shut down Logic wiring diagram, Electrical Installation Detail diagram, Instrument Hook-up drawing, loop schematics etc. for VCM Plant.
· Checking of Control philosophy, Plant overview, graphics etc. in DCS for VCM Plant.
· Factory Acceptance Test of DCS system ( ABB MOD 300 system) at Faridabad.
· Calibration, Installation and loop checking of different Pneumatic and Electronic Instruments, Control valves etc.
· Simulation and checking of PLC based Emergency shut down Logic Signals in VCM plant.
· Commissioning and Maintenance of Modicon PLC ( Model 984A, 984-680) for VCM plant shutdown and Incinerator unit supplied by Mc Gill.
· Commissioning and Maintenance of Incinerator unit supplied by Mc GILL-USA ( In Modicon PLC) and Burner Management System ( BMS) in Incinerator unit.
· Commissioning, Installation and Troubleshooting of different types of valve like on/off valve, Butterfly Valve, Glove Valve etc.
· Commissioning & Maintenance of MOD 300 and Fire & Gas Detection System supplied by Detection Instrument.
· Troubleshooting, Preventive & regular Maintenance of field Instrument used in VCM Plant.
· Troubleshooting & Maintenance of DCS & Modicon PLC. Modification job carried in DCS & PLC for Process requirement.
· Preparation of shutdown schedule and supervision of shutdown job in VCM Plant.
· Worked in the Offshore job in REL GAS VIKRAM EDC Storage Project ( Calibration, Installation, Loop Checking and Troubleshooting of Different Instrument used ).

Training & Overseas Assignments:

· Training on MODICON PLC by R & H, Netherland at Reliance, Hazira site.
· ABB’s ADVENT DCS System at Reliance Site, Hazira, India.
· Training on Fire & Gas System ( Sieger) by Zelwegger , UK at Reliance Hazira site.
· Licensor Training at ABB Lummus, New Jersey, USA on Ethylene Plant Operation & Maintenance.
· Ethylene Plant Training at Mitsubishi Chemical Corporation, Kashima & Mizoshima, Japan for two week.
· Training on HONEYWELL DCS System at Haldia Site, India.
· Factory Acceptance Test of Analyser shelter in DKK Corporation , Japan.

Computer Familiarization

Microsoft office application ( Excel, Word etc.) WS , Lotus, Modsoft ( For Modicon PLC) and TRISTATION 1131 Toolset for TRICONEX TMR PLC.

Passport Details : A-9320304 ( Valid till 25.02.2011, Place of issue –Calcutta).

Driving license : Available for Light vehicle valid in India & Malaysia.

Reference

Mr. Subir Ranjan Ghosh, Vice President. Mr. S C Sarkar, Genera Manager
Haldia Petrochemical Ltd, PO Box –12 Haldia Petrochemical Ltd, PO Box -12
Durgachak, Haldia, Midnapore, Durgachak, Haldia, Midnapore,
West Bengal, India. West Bengal, India.
Mobile 0091 9830059804 Mobile 0091 9831096704
SubirR.Ghosh@hpl.co.in Subhash.Sarkar@hpl.co.in