Posted by on June 07, 19102 at 16:10:11:
Summary of Skills & Experiences
· Over 5 years of experience in areas of Process Automation Engineering & Instrumentation
· Hands-on experience in Automation Engineering, estimation & design, quality planning & material management
· Expertise in advanced DCS systems & providing technical support on Instrumentation & Control for Erection & Commissioning of Process Plant Projects.
· Have developed customized software for process improvements through automated Distribution Control systems (DCS)
· Ability to swiftly ramp up projects with competent cross functional skills & special delivery mechanism
· Successfully commissioned an overseas Chlorine plant including selection of DCS equipment
· Thorough understanding & application of leading edge automation technologies so as to work out inputs for developments in line with world class practices.
· B.E (Applied Electronics & Instrumentation) from REC, Rourkela in 1996
Organizational Experiences
Since May 2001 with NEC Engineers Pvt Ltd., as Dy. Manager (Instrumentation).
Responsible for the following tasks:
· Analysing & freezing the design specifications for Installation & commissioning of Instrumentation equipment.
· Identification of standardised equipment for project proposals, determining costs & preparation of estimates
· Interacting with vendors for material handling, selection & procurement of DCS equipment & instruments
· Anchoring pre-construction & post construction activities
· Instrumental in Commissioning & stabilising the equipment.
Achievements
· Independently handling selection of equipment for a prestigious Glass project of 95TPD in Syria
· Successfully integrated end to end implementation of a Green field Chlorine Plant project, in Dubai, right from design, commissioning & stabilising equipment operations
· Selection & Procurement of Instrumentation systems for 80,000 BPSD refinery in Northern Iraq, under MOU between UN and government of Iraq.
· Retrofitting and Restarting of VCM Plant in Iraq, under MOU
From 1997 to May 2001 with ACC Kymore
Joined as Management Trainee in 1996 &
Promoted to Asst. Manager (Instrumentation)
· Carrying out inventory planning, time and equipment estimations for new product availability
· Introduce process improvements in equipment for energy rationalisation
· Developed software for online monitoring of energy consumption, cut down running time on idle running machinery, calibration of Kilns, coal & raw material feed through DCS
· Introduced modern maintenance methods & spares management viz., Reliability Centred Maintenance (RCM) , Proactive Maintenance & TPM to ensure higher availability of equipment at lower costs
· Instrumental in implementation & certification of ISO 9000/14000 as Management Representative (MR) for QA/QC functions.
Achievements
· Installed VVF dives & Slip Power Recovery systems and achieved energy saving of Rs. 25 lacs annually
· Successfully developed software for productivity optimization & maintenance called CKOS (for Cement Kilns) & CMOS (for Cement Mills) in joint collaboration with M/s Tata Consultancy Services
· Successfully carried out a Ladder logic, graphic development job for 1 & 1.2 MPTA Plants at Tata Honeywell
· Successfully carried out commissioning of Automated Equipment for MPTA Plant (1996-97) 1.2 MPTA Plant (1997-98) 25 MW CPP Plant & Cement Mill (1998-1999), 220 TPH Roller Mill.
· Commissioned a packing plant at BCCI , Kalamboli in record time of (36) days
Automated Equipment Handled
· Weighing systems by Avery & Sanmar
· Distribution Control Systems by Honeywell USA, SCADA, FIXDMACS
· PLCS like Allen Bradley, Modicon, Siemens & Yasakawa
· Analog & Digital DC drives
· Weigh Feeders, SFM of Transweigh & Schenck
· X-RAY & Gamma Ray analysers
· Smart Transmitters, Speed switches, proximity & temperature Switches, level detectors, control valves, solenoid valves, Kiln shell scanners, CCTV Cameras & Pyrometers
Application Software Handled
· Loader by Honeywell
· Intelution Fix by Honeywell
· IC 2000 by Modicon
· Modsoft by Modicon
· Taylor by Yasakawa
Training Courses Attended at ACC Kymore during 1996-97
· Process Automation & Quality Control at RTC , Jamul (Bhilai)
· UCN & LCN Implementation at JRD Tata Automation Training Centre Pune
· ESP Maintenance at Hind Rectifiers
· Vibration Analysis by IRD Mechanilysis at ACC Kymore
· Managerial Skill Development at IIT Delhi
· Lead Auditors Training Course for ISO 9000/14000
IT Skills
· OS : Win 95, 98 & Win / NT
· Languages : CoreJava, EJB, Java Servelets, C, PERL, SQL, Fortran
· Web : ASP, JSP, HTML, DHTML, XML, VRML, Java Script, VB Script
Academic Qualifications
· MBA from Symbiosis, Pune (pursuing)
· IBM Certified E-Business Application Development Professional in 2001
· B.E (Applied Electronics & Instrumentation) with Hon. from REC, Rourkela in 1996.
Date of Birth: 25th August.1972.