(R&D/Technical) Chemical/Engineer

(R&D/Technical) Chemical/Engineer


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Posted by on April 13, 19102 at 06:35:30:

MOHANRAJ G.T.

RESEARCH SKILLS

Expertise in Mixing and Blending of Polymers.
Expert in extrusion technique and in the study of
morphology evolution
during blending.
Proposed and succeeded many Methodologies during my
project periods.
Expert in prediction of blend morphology through
simulation techniques.
Expert in design and chemical engineering aspects of
the extruder.

SPECTROSCOPIC TECHNIQUES

Experienced in all spectroscopic methods like IR, UV
etc., their
principles and their
applications. Expertise in trouble shooting.

THERMAL ANALYSIS OF POLYMERS

Expertise in thermal analysis of polymers using TGA
and DSC.

SEPARATION TECHNIQUES

Well Experienced in Monomer purification techniques
Well Experienced in Purification and Separation of
polymers

ELECTRICAL CHARACTERISATION OF POLYMERS

Experienced in evaluation of electrical properties of
polymers using
DEA.

POLYMER PROCESSING TECHNIQUES

Well Experienced in Injection Moulding, Compression
Moulding,
Thermoforming, Extrusion and Two Roll mill
techniques.

COMPUTATIONAL SKILLS

Studied Numerical Mathematical Analysis rigorously
during my Bachelor’s
degree.
Expertise in FORTRAN.

PERSONAL

DATE OF BIRTH : May 23, 1978
SEX : Male
MARITAL STATUS : Single
NATIONALITY : Indian
PERMANENT ADDRESS : Plot No:107, Door No: 5, 23rd
Street, Sri Sankara
Nagar, Pammal, Chennai-600075. Phone:(044)2483662

COMMUNICATION ADDRESS : Room No: B-111, Vidya Sagar
Hall, Indian
Institute of Technology, Kharagpur-721302, India.

E-MAIL : gtmohanraj@yahoo.com

SCHOLASTIC RECORDS

M. Tech. (Polymer Science and Technology), studied at
Indian Institute
of
Technology, Delhi, India with CGPA 7.958/10.00

B.Tech (Chemical Engineering) from University of
Madras with 70.45%

RESEARCH/TRAINING EXPERIENCE

# Jan2002-Mar2002: Worked on a project entitled “
Life cycle
assessment of plastics in terms of packaging-a Cradle
to Grave Approach” under
the guidance of Dr. A.K.Ghosh, Associate Professor,
Centre for Polymer
Science and Engineering, Indian Institute of
Technology, New Delhi.
#A one month training in MACHINO BASELL INDIA
Ltd., Gurgaon has
been undertaken during June 2001. A thorough
focus on the
works of R&D has been given .

ACHIEVEMENTS/HONOURS

*Qualified GATE 2000.
*Received a Merit Scholarship during 1996-2000 from
Govt. of Tamil
Nadu, India.
*Secured “Excellent” grade for my project work during
my Master of
Technology
in Polymer Science & Technology.

B.TECH CORE COURSES

Heat Transfer
Mass Transfer
Chemical Reaction Engg.
Prcoess Engg. Design
Process Dynamics, Instrumentation & Control
Fluid Mechanics
Transport Phenomena
Chemical Engg. Thermodynamics

ELECTIVES IN B.TECH
Petroleum Technology, Enzyme Engg., Fertilizer
Technology, Food
Technology

M.TECH CORE COURSES

Polymer Chemistry
Polymer Physics
Polymer Rheology
Polymer Characterization
Polymer Technology
Rubber Technology
Polymer Composites
Polymer Blends and Alloys
Polymer Testing and Properties
Polymer Processing
Engg. Plastics
Laboratory Courses in Polymer Chemistry and Processing

LABORATORY TECHNIQUES LEARNT

Bulk, Suspension and Emulsion polymerizations.
Processing techniques like Extrusion, Injection
Molding, Compression
Moulding,Thermoforming etc.,

HANDS ON EQUIPMENT

? INSTRON UTM M/C
? CEAST IMPACT TESTER
? CEAST MFI TESTER
? KLOCKNER WINDSOR SINGLE SCREW EXTRUDER
? KLOCKNER WINDSOR INJECTION MOLDING M/C
? POLARISED LIGHT MICROSCOPE (LEICA)
? IMAGE ANALYSER (LEICA)
? BERSTORFF TWIN SCREW EXTRUDER

AREAS OF INTEREST

Polymer Blends & Processing
Polymers in Aerospace
Engineering plastics
Polymer Morphology
Polymer Composites & their structural applications
Smart polymers

ABSTRACT OF M.TECH PROJECT

Title: Study on Evolution of Morphology during mixing
of a polymer
blend in a screw extruder

The Properties of Polymer Blends are largely
determined by the
morphological structure of the polymer combinations
that are involved. In terms
of the extruder design, this means it is necessary to
estimate the
development of the morphology over the length of the
extruder. The
formation of initial morphology and its further
development over the length of
the extruder excluding the die section was studied.
The morphology was
studied in terms of reducing striation thickness of
the dispersed
phase. In the frame work of this study, experimental
investigations were
conducted into Polypropylene/Ethylene vinyl acetate
blends with varying
compositions of 70/30;80/20/90/10. The blending
temperature was 200 C and
the screw speed was maintained at 20 rpm. The neat
polymers were
thermally characterized by DSC and TGA techniques.
They were also
rheologically characterized at the blending
temperature. Screw-pullout experiment
was carried out to obtain the samples from the screw.
The technique
polarised light microscopy with the combination of an
Image analyzer was
used to analyse the samples for measuring striation
diameters in the
melting zone of the screw where the striations are
dominant. This
analysis was carried out in each and every channel
over the whole length of
the screw. Scanning electron microscopy was used to
investigate the
morphological changes in the metering zone of the
screw. This is because, in
melting zone the morphology is coarser and in the
metering zone it is
finer. This study of blend morphology reveals the
pattern of morphology
development taking place inside the screw. The pattern
of morphology
variation inside a single channel was investigated
over the length of the
screw. The mechanical performance of the blends were
also obtained in
terms of tensile, impact and flexural properties.

ABSTRACT OF B.TECH PROJECT

Title: Manufacture of Phenol (21,000MTPA)

The Project dealt with the overall engineering
requirements for the
manufacture of Phenol (21,000MTPA). The raw materials
used were cumene,
air, alkali and Sulphuric acid, the byproduct acetone
being a valuable
one.The reaction takes place in two sequences. In the
first sequence,
cumene and oxygen react to form cumene hydroperoxide
and the latter gets
decomposed in a cleavage reactor to produce phenol
and acetone and the
reaction temperature used is 80-120 C. Phenol has an
antiseptic
property and is most widely used for medical purposes.
Phenolic resins are the
major outlet for phenol production. A detailed flow
sheet, material and
energy balances for various equipment were shown. The
design aspects of
major equipment were also shownin detail. Cost
estimation of a plant
for the production has been worked out.

EXTRACURRICULAR ACTIVITIES

Participated and Secured many prizes in Essay
competitions at both
School and
College level.
Active member in Polymer Association in Postgraduate
studies.

REFERENCES

1 Prof. (Mrs.) I.K.Varma, Center for Polymer Science
and Engineering,
IIT Delhi, email: ikvarma@polymers.iitd.ernet.in
2 Prof. S.N. Maiti, Center for Polymer Science and
Engineering,
IIT Delhi, email: maiti@ polymers.iitd.ernet.in
3 Dr.A.K.Ghosh, Center for Polymer Science and
Engineering,
IIT Delhi, email: akghosh56@hotmail.com
4 Prof. Alok R. Ray, Centre for Biomedical
Engineering, IIT Delhi,
Email: alokray@cbme.iitd.ernet.in



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