Manager- Instrumentation & Automation

Manager- Instrumentation & Automation


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Posted by on July 29, 19101 at 15:48:35:

Curriculum Vitae
Sanjay Kumar
Tel: 0120 4777246
Mo: 98103 27215
E-Mail: sanjay_snj@rediffmail.com


Father’s Name : Prabhu Singh
Address Of Communication: Sanjay Kumar
309,Arawali Apts.,
Kausambi (Opp.Anand
Vihar I.S.B.T),
Sahibabad-Ghaziabad ( U.P )
India - 201010
Contact Nos. : 91-120 – 4777246 ®
: 98103 27215 (Mo)

Nationality : Indian
Birth Date : 26th June’1968
Passport Details No : R - 833647 (Ahmedabad)
Date Of Issue : 16th June 1994
Date Of Expiry :15th June 2004

Educational Qualification :

B.E 1991 R.E.C Rourkela 1st Div.
(Applied Electronics & Instrumentation Engineering)

Experience

Current: Samtech Infonet Ltd. (Delhi)
Jan’2001 to till date.

Working in Samtech Infonet Ltd. as Manager Solution Architect in Software Development Div. Since Jan’2001. Involved in System Requirement Study, System Analysis and Design, Project Management, Preparation of Design Documents and Implementation of projects.

Past Experience

Name of Company: Essar Steel Ltd.-Oxygen Plant (Hazira)
Period: Dec’1991 to Dec’2000 (9 years)
Position: Dy.Mgr (Instrumentation & Automation)

Worked in 300 TPD Oxygen plant since the inception of the plant. I was actively involved in the area of analysis, design and development of Instrumentation & Automation system of Oxygen Plant, Argon Plant, Hydrogen Plant and Lime Plant.


Past Responsibility: -

I was working as Dy.Mgr and heading Instrumentation, Automation & Electrical in Oxygen, Argon and Hydrogen Plants. Following were my major responsibilities: -

Ø Maintenance of Instrumentation, Automation & Electrical System of Oxygen Plant, Argon Plant and Hydrogen Plant.
Ø Preparation of Specifications document for procurement of Instrumentation & Automation System.
Ø Scrutiny of bids.
Ø Inventory management
Ø Modifications in the existing system.
Ø Software development of DCS and PLC

In my tenure I have worked in the following areas: -

Selection of Oxygen Plant

§ Actively involved in selection of Oxygen Plant.
§ Preparation of technical comparison of various bids.

Basic & Detailed Engineering

§ Involved in Basic & Detailed Engineering of Oxygen and Lime plant

Erection & Commissioning

§ Erection & Commissioning of Oxygen, Argon, Hydrogen & Lime Plant. Actively involved in erection jobs like deciding cable tray selection, cable routing and cable termination.
§ Heading the team in loop checking and interlock testing etc.
§ Erection and commissioning of various field and panel instruments.

Field & Panel Instrumentation

§ Experience in various field & Panel instruments like – Pressure and Differential Transmitter, Level Transmitter, Temp.Transmitter (field and panel mounted type), RTDs, Thermocouple, Level Gauge, Level Switch, Pressure Gauge (field and panel mounted type) , Pressure Switch, Capacitance type level measurement, Speed Sensor, Vibration and Axial Displacement measurement, Mass flow meters, Load cells, Weighing System, Local Panel Temp. & Pressure Indicators, Microprocessor based Controllers etc.
§ Sakura Tank Gauging System for Liquid Oxygen Tanks.
§ Experience in High Speed Rotating machines like 5775 KW Air Compressor, 2300 KW Oxygen Compressor, 1500 KW Nitrogen Compressor motors.
§ Control System of Air Filter, Air Compressor, Oxygen Compressor, Nitrogen Compressor, Expansion Turbine, Cold Box, Argon Plant and Hydrogen Plant.
§ Different types of Control valves including Chinese and Gulde-Germany make.

Vibration & Axial Displacement Measurement

§ Bently Newada make Vibration and Axial displacement measurement

Pneumatic & Ex-Proof Instruments for Hydrogen Plant

§ Pneumatic Instruments like pn.indiactors, pn. Transmitters, pn. Controllers etc.

Analyser Experience

§ Erection and Commissioning of various types of Analysers like
§ Trace Oxygen Analyser (Tata Honeywell), Paramagnetic Oxygen Analyser, Zirconia Oxygen Analyser (Systek Make), Microfuel Cell type trace & % Oxygen Analyser
§ CO2 analyser (H & B),
§ Infrared Analysers,
§ Thermal Conductivity Analyser
§ Moisture Analyser (Shaw Moisture Analyser, Panametric Hygrometer)

Gas Chromatograph

§ Argon Gas Chromatograph (Gow-Mac Ireland Make)

Control System

§ Control System of 5775 KW Siemens Motor for Air Compressor, 2300 KW Motor for Oxygen Compressor, 1500 KW for Nitrogen Compressor and other LT motors.

Electrical

§ Experience of HT breakers, LT breakers
§ Experience in maintenance of HT Motors like 5775 KW Synchronous Motor, 2300 KW Oxygen compressor motor, 850 KW Nitrogen Compressor.
§ Experience in operation and maintenance of various LT motors.

Automation Experience: -

§ 6 years hands on experience in Operation, engineering and maintenance of Yokogawa make Micro XL, Centum XL DCS
§ 1 year experience in TDC3000
§ 2 week training on GE Fanuc PLC
§ Actively involved in the selection procedure of various DCS and PLCs like TDC3000, GE Fanuc PLC, Cegelec PLC, ABB PLC, Yokogawa DCS, Rosemount DCS, Siemens PLC and Omron PLC.
§ Preparing technical comparison of DCS/PLCs
§ Troubleshooting of DCS/PLC.
§ Good experience in tuning process control loops.

Others: -

§ Actively involvement in implementation of ISO9002 in Oxygen Plant.
§ Worked as Super User for the implementation of SAP PM (Plant Maintenance) Module and Material Management Module (MM) in Oxygen Plant.

Software Background: -

Languages : C, C++, VC++
Hardware : 386/486/586 , Pentium
Operating System : MS-DOS Upto Ver 6.22, Win 95/Win NT
Packages : Windows 3.X, Ms-Office(Word, Excel Power Point)
Data-Base : DBASE, FOXPRO, MS-Access , Personnel Oracle7.0 (SQL*PLUS & PL/SQL)

Achievements: -

§ Once solved the critical problem of Inlet Guide Vane of Air Compressor and save the steel plant from big loss
§ Got Best Employee award for solving critical problem in control system of 5775 KW Siemens motor
§ Done many modifications in the existing system
§ Software development for Argon Pressure Reducing Station
§ Design & Development of Software to include the Hydrogen Plant control system from DCS
§ Design & Development of hardware & software for Water Re-circulation system to include the IO to DCS
§ Once solved the critical problem of Carrier Make Chiller Unit in Oxygen Plant when the plant was on the verge of Shut-Down due to Chiller problem.
§ Many other modifications in instrumentation, automation & electrical system to make the plant more and more automatic

References: -

§Mr.S.S.Mudaliar
GM-Steel Making Plant
Essar Steel Ltd.-Hazira
Contact No.: 0261 – 883258 (O)
0261 – 884060 ®

§P.T.Rao
Jt.GM-Steel Making Plant
Essar Steel Ltd.-Hazira
Contact No.: 0261 – 883908 (O)
0261 – 884502 ®

Sanjay Kumar




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