Posted by on July 08, 19101 at 11:14:12:

Name : Pradip Majumdar.

Post applied for : INSTRUMNET & CONTROL ENGINEER

Expected Salary : US $ 3000 to $ 3500 PM (Negotiable).

Permanent/Communication Address : Present Address :

46, Prasanta Ray Road, C1/31/1B, HREL Township,
Barisha, Calcutta-700 008, Rayrayanchak, Haldia, Pin 721 657,
West Bengal, India. West Bengal, India.
Ph No. 91 33 447 2326/557 3773 ( Res) Ph No. 91 3224 66591 ( Direct), 65760-79 ( Ext 5238) ( Res)

Mail ID :< majumdarpm@yahoo.com>, .

Contact Phone No.( Residence)- 91 3224 66591(Dir), 65760-79 ( Ext 5238)à 19.00 Hrs to 07.45 hrs Local time.
( Office ) – 91 3224 74384/400/818/882/420 ( Ext 2853/2844).

Qualification : B Tech in Instrumentation ( 1990 ) from Jadavpur University, Calcutta with 80% marks.

Major Achievement

Involved in the Erection, Pre-Commissioning, Commissioning, Maintenance & Shutdown of Two Ethylene ( Naphtha Cracker) Plants and one Vinyl Chloride Monomer Plant. One of the Ethylene plant is the world largest multiple feed of capacity –700 KTA of Reliance, India and the other one is 470 KTA of Haldia Petrochemicals Ltd, Haldia, India and VCM plant is of Reliance Industries Ltd. India. Control & Operating system is from ABB Advent & MOD 300 in Reliance and Honeywell System in Haldia.

Summary of Experience

Eleven years Experience in the Petrochemicals field involved in the Project, Erection, Commissioning, Maintenance and Engineering activities. Out of which five years Experience with M/s. Reliance, India and involved in the Erection, Pre-Commissioning, Commissioning, Maintenance & Shutdown activities of VCM Plant for three and half years ( From July 1990 to Dec 1993). Then in the second phase involved in the Commissioning, Maintenance & Shutdown activities of 700 KTA Ethylene plant for one and half years ( From May 1996 to Nov 1997). Worked two and half years with Larsen & Toubro Ltd in Engineering Dept. Calcutta.

Right now working as Instrument Team leader for Ethylene plant of Haldia Petrochemicals Ltd, Haldia, India involved in the Project, Erection, Commissioning, Maintenance & Shutdown activities. Specialized in the Erection, Commissioning & Maintenance field of DCS ( Honeywell), Programmable Logic Controller ( TRICONEX TMR PLC), Plant ESD Logic & Flare load Management system, Compressor & Turbine Control and Interlock system, Field Instruments ( Honeywell, Rosemount Smart & Analog Transmitter), Control Valves of Different make ( Fisher, Keystone, Virgo, Valtek, Rotork Actuator etc.). Preparation of Regular, Periodic and Preventive maintenance procedure for different Instrument items based on HSE, Criticality etc and PM schedule.

Present Employer : Haldia Petrochemicals Ltd., Haldia, Near Calcutta, India.

Post Held : Sr. Instrument Engineer, Ethylene Plant Duration : Since December 1997.

Plant Experience : Ethylene plan t ( 470 KTA ) which was commissioned in Feb-March 2000.

Experience with Haldia Petrochemicals Ltd.

Project work

· Worked as Sr. Project Engineer for Ethylene plant ( 470 KTA), Licensed by ABB Lummus, USA and LSTK Contractor is Toyo Engineering Corporation, Japan and Project Management Team (PMT) is M/s. Bechtel International Inc. USA.
· Co-Ordination with Licensor, LSTK Contractor, PMT, PMC and with different vendors for different project related issues.
· Co-Ordination, Correspondence and review of Engineering documents ( Honeywell DCS, TRICONEX TMR PLC, Fire &Gas System, Machine Monitoring system, WoodWard Governor System, Antisurge Control System, Compressor Package PSA package, MB Polisher Unit, Analyser & Analyser Shelter, Field

Instruments etc. for Ethylene- Naphtha Cracker Unit) from LSTK and different vendors for review and approval.

Distributed Control System ( DCS ) & PLC

· Review, implementation & troubleshooting of different controls like Auto Control, Cascade Control, Ratio Control, Feedforward Control, Split range Control, Feedback Control, Override or Selection Control in Naphtha Cracker ( Ethylene ) unit – Implemented in Honeywell DCS which consists critical process application like Naphtha\ LPG Cracking Heater, Compressor, Cold & Hot section and other packages.
· Automatic sequence operation implementation in Honeywell DCS for Furnace Operation, Dryer Regenaration, Mix Bed Polisher Unit etc.
· Review and approval of Interlock and shutdown system logic diagram for Ethylene plant ( consists of Furnace logic, Compressor & Turbine Logic, Flare Load Management System, Pump Auto Start/Stop logic, Different Columns safety logic ) . Implementation of the same in TRICONEX TMR PLC in the form of FBD ( Functional Block Diagram). Implementation of new concepts in the Interlogic logic philosophy ( On line Solenoid Valve Checking Procedure through Interlock ).
· Checking of System hardware & Configuration for Honeywell DCS & TRICONEX PLC. Good woking knowledge on the Honeywell DCS System Hardware Configuration and TRICONEX TMR PLC Hardware configuration.
· Erection, Commissioning, Troubleshooting, Regular, Periodic & Preventive Mamintenance of Honeywell DCS and TRICONEX TMR PLC.
· Checking and configuration of DCS Serial Interface with other foreign devices like Machine Monitoring system, Antisurge Controller, Gas Chromatograph, WoodWard Governor, TLV/DV Sequencer, TRICONEX TMR PLC etc.
· Preparation of FURNACE COCRACKING logic & Control system and configuration & Implementation of the same in Honeywell DCS.
· Loop checking and simulation of Control & Interlock logic diagram for DCS and PLC.
· Factory Acceptance Test and site Acceptance test of DCS and Triconex TMR PLC.
· Alarm annunciation system implementation in the TMR PLC.
· Modification job implementation in DCS and PLC for better process operation.
· Preparation of Regular, periodic, Preventive maintenance procedure and schedule for DCS & PLC and execution of the same.

Compressor Related Control & Instrumentation (a) Commissioning & Maintenance of Bently Nevada Machine Monitoring System , Series 3500 for four Compressor in Ethylene plant and Data Manager 2000 for the entire complex for Machine analysis (b) Commissioning & Maintenance of Anti Surge Control System- APPECs Controller supplied by Moore , USA for CGC, C2R & C3R Compressor (c) Commissioning & Maintenance of Woodward Governor Micronet TMR Controller for three Compressors turbine speed and Extraction control purpose (d) Checking & troubleshooting of Compressor control & Interlock logic and Rotating equipment protection system for all compressor in Ethylene plant.

Fire & Gas System:- (a) Commissioning & Maintenance of Fire &Gas System which is implemented in Trusted ICS TMR Processor ( Dragger Make Gas Detector and Thorn Make Fire Detector). (b) Commissioning & maintenance of CO2 Flooding system for fire protection.

Field Instrumentation :- (a) Monitoring & Supervision of LSTK Contractors Instrumentation job at site and involved in the field activities like Instrument calibration ( Honeywell Smart Transmitter, Rosemount smart & Analog Transmitter, Level troll, Purge type level measurement, Pressure switch, Draft gauge etc.) , Installation, Loop Checking, Trouble shooting etc. ( b) Troubleshooting and Maintenance of Motor Operated Valve ( MOV), Rotork. ( c) Troubleshooting and Maintenance of Control valve ( Glove, Butterfly etc.), On/Off Valve, Diaphragm valve, Motorised valve etc.

Special Package : (a) Commissioning & Maintenance of Furnace TLV/DV sequencer implemented in Packscan IIS Controller, Rotork (b) Pre-Commissioning, Commissioning and Trouble Shooting of PSA unit supplied by TOYO, Japan and control & Logic is implemented in OMRAN PLC. (c) Pre-Commissioning, Commissioning and trouble shooting of Mixed Bed Polisher Unit supplied by Ion Exchange and Sequence is implemented in Honeywell DCS .

Analyser : Maintenance & Troubleshooting of (a) ABB Gas Chromatograph (b) ABB’s IR Analyser (c) Servomax O2 Analyser (d) Panametrics Moisture Analyser (e) pH & conductivity Meter ( f) Viscosity Meter (g) Calorimeter etc. (h) Maintenance of Analyser shelter Safety interlock and other Instrumentation (i) Factory Inspection Test of Analyser Shelter at DKK Corporation , Japan.

General : (a) Overall Co-Ordination and team leader from Instrumentation side for Ethylene Plant conmmissioning (b) Troubleshooting, diagnostics & fine tunning of Instrumentation & Control system used in Ethylene plant (c)

Daily Instrument Maintenance Job, Modification job, Job planning & Execution, Shutdown planning & Execution, Manpower Planning, Co-Ordination with other Dept. (d) Preparation of Maintenance Procedure based on HSE Policy, PM Schedule based on plant safety, Criticality etc. and implementation of the same for different Instrumentation system & field Instrument in Ethylene plant. (e) Use of SAP R/3 in Plant Maintenance ( Job Notification, Completion etc.) and Material Management ( Material Master Preparation, Purchase requisition, Procurement etc.) (f) Train the subordinate in a structured way on different Instrumentation Control & Interlock system and field Instrumentation used in Ethylene Plant.

Past Employer : Reliance Industries Limited, Hazira, India. Largest Petrochemicals Complex in India.

Position held : Dee. Manager ( Instrument). Duration : July 1990 to Nov 1993 and May 1996 to Nov 1997.

Plant Experience : Vinyl Chloride Monomer Plant and Ethylene ( NGL/NAPHTHA Cracker Plant) Plant.

ETHYLENE PLANT IN RELIANCE ( May 1996 to Nov 1997)

NGL/NAPHTHA CRACKER UNIT : This plant is one of the largest plant in the world 700 KTA) licensed by Stone & Webstar, USA.

Erection, Pre-Commissioning, Commissioning & Maintenance Experience in Ethylene Plant :-

· I was responsible for the commissioning of Emergency Shut down system ( Modicon PLC ) and Fire & Gas System ( Sieger).
· Installation, Calibration of field Instruments ( Rosemount Smart & Analog Transmitter, Fisher Control Valve, On/Off Valves- Neles, Rotork MOV Actuator etc.).
· Commissioning and Maintenance of ABB Advent DCS System.
· Commissioning & Maintenance of ESD system ( Modicon 984-785E, 984-685E) for Ethylene & Aromatis.
· Commissioning & Maintenance of F & G system supplied by Sieger for Cracker & Aromatics Plant.
· Involved in the Commissioning of Bently Nevada 3300 series Vibration Monitoring system.
· Involved in the commissioning of Antisurge Control System supplied by CCC.
· Involved in the commissioning of Woodward Governor S509 Model for three Compressors.
· Simulation and logic checking for the Ethylene plant .
· Modifications of Logic ( In ESD PLC) for better operation and plant safety.
· Design, Detail Engineering of NGL/Naphtha Cracker Plant 700 KTA Expansion EDS Logic and implementation of the same in Modicon PLC Online.
· Preventive and regular maintenance job in Cracker plant.
· Preparation of shutdown schedule and supervision of shutdown jobs in Ethylene plant.

VCM Plant ( 120KTA) in Reliance ( July 1990 to Nov 1993)

Erection, Pre-commissioning, Commissioning , Maintenance & Shutdown of VCM Plant

· Reviewed Instrumentation documents like P&ID, Instrument Index, Field Junction Box wiring diagram details, Cable schedule, Shut down Logic wiring diagram, Electrical Installation Detail diagram, Instrument Hook-up drawing, loop schematics etc. for VCM Plant.
· Checking of Control philosophy, Plant overview, graphics etc. in DCS for VCM Plant.
· Factory Acceptance Test of DCS system ( ABB MOD 300 system) at Faridabad.
· Calibration, Installation and loop checking of different Pneumatic and Electronic Instruments, Control valves etc.
· Simulation and checking of PLC based Emergency shut down Logic Signals in VCM plant.
· Commissioning and Maintenance of Modicon PLC ( Model 984A, 984-680) for VCM plant shutdown and Incinerator unit supplied by Mc Gill.
· Commissioning and Maintenance of Incinerator unit supplied by Mc GILL-USA ( In Modicon PLC) and Burner Management System ( BMS) in Incinerator unit.
· Commissioning, Installation and Troubleshooting of different types of valve like on/off valve, Butterfly Valve, Glove Valve etc.
· Commissioning & Maintenance of MOD 300 and Fire & Gas Detection System supplied by Detection Instrument.
· Troubleshooting, Preventive & regular Maintenance of field Instrument used in VCM Plant.
· Troubleshooting & Maintenance of DCS & Modicon PLC. Modification job carried in DCS & PLC for Process requirement.
· Preparation of shutdown schedule and supervision of shutdown job in VCM Plant.

· Worked in the Offshore job in REL GAS VIKRAM EDC Storage Project ( Calibration, Installation, Loop Checking and Troubleshooting of Different Instrument used ).

Past Employer : Larsen & Toubro Limited, Design & Engineering Dept. Calcutta.

Post Held : Design Engineer, Inst. Duration : Dec 1993 to May 1996.

Design & Engineering Experience in L & T

· Estimation, Design & Detail Engineering of Uranium Corporation Of India Ltd., Jaduguda, Bihar- ADU Filtration, Drying & Packing Plant.
· Preparation of Instrument Index, Annunciation Schedule, Cable schedule, Instrument Hook-Up drawing, Instrument Installation diagram, Instrument Location diagram, Instrument data sheet for UCIL-ADU Filtration, Drying & Packing Plant.
· Standardization of different Instrumentation items and drawings.
· Technical Evaluation of different types of Instrument used at our various project.
· Selection of PLC and Design & Detailing of PLC Logic Input & Output.
· Maintenance of Rayalsheema Ash Handling Plant of APSEB’s Thermal Power Plant of 2 x 210 MW capacity.

Training & Overseas Assignment

· Training on Modicon PLC by R & H, Netherland at RIL Site, Hazira.
· ABB’s ADVENT system training at RIL site, Hazira.
· Training on Fire & Gas System at RIL site by Sieger.
· Licensor Training at ABB Lummus, New Jersey, USA on Ethylene plant Operation & Maintenance.
· Ethylene in plant training at Mitsubishi Chemical Corporation, Kashima & Mizoshima, Japan for two weeks.
· Training on Honeywell DCS System at Haldia site.

Computer Familiarization

Auto-CAD, Microsoft office application ( Excel, Word etc.) WS , Lotus, Modsoft ( For Modicon PLC) and TRISTATION 1131 Toolset for TRICONEX TMR PLC.

Passport Details : A-9320304 ( Valid till 25.02.2011, Place of issue –Calcutta).

Driving license : Available for Light vehicle.

Reference

Mr. Mayank D Mehta Mr. Tatsuro Nakade, Sr. Inst. Engineer.
Chief Control Engineer Electrical & Instrument System Engr. Dept.
Saudi Bechtel Corporation Ltd. Toyo Engineering Corporation, Engr. Center,
Ph No 966 3 882 5288 ( ext 1697) 8-1, Akanehama, 2-Chome Narashino-Shi