Posted by on May 32, 19101 at 05:33:54:

Objective:
I love implementing complex control schemes on DCSs, working with field
instrumentation and
challenges are what I look forward to during commissioning and running of a
plant.

Experience:
TILL DATE -1998 IPCL, GPC, DAHEJ, BHARUCH, GUJARAT

SENIOR PROJECT ENGINEER

(A.) EXPERIENCE WITH THE POLYMER PLANT

* Worked as a lead engineer from M/S IPCL in close co-ordination with M/S KRUPP
UHDE WERNER PFLEIDERER
(Germany), M/S UHDE INDIA LTD, M/S ELENAC (A Licensing division of HOECHST) ,
M/S ABB SABROE, M/S CHRONOS RICHARDSON, M/S NEU ENGINEERING and was responsible
for basic and
detail engineering, selection, procurement, erection installation and
commissioning of
instrumentation and control systems for a 160, 000 TPA High Density Polyethylene
(HDPE) plant.
* Installed and commissioned YOKOGAWA CENTUM CS-2 DCS, HIMA PLC, ALLEN BRADELY
PLC (SLC-500), SIEMENS (S5) PLC.
Worked as a lead engineer from M/S IPCL in close co-ordination with M/S YOKOGAWA
BLUE STAR LTD., and M/S ALLEN BRADELY.
* Responsible for discussing, finalizing and implementing changes in DCS logic
and software for polymerization process.
* Commissioned a state of the art Digital DEC ( server for zero off spec
production.
* Having hands on experience of LFE, Perkin Elmer, H&B, Servomex, Knick.
Panametrics and propitiatory HOECHST analyzers.
* Having hands on experience of W&P extruder instrumentation and CHRONOS
RICHARDSON bagging machine.

(B.) EXPERIENCE WITH THE PETROCHEMICALS PLANT

* Responsible for commissioning, maintenance of 110,000 TPA EO-EG
instrumentation and control system.
* Having hands on experience of TATA HONEYWELL TDC-3000 DCS, ALLEN BRADELY
(5/40) PLC.
* Having hands on experience of commissioning and maintenance of ABB make oxygen
analyzers and ethylene analyzer,
ABB make mass spectrometer for critical computer aided plant operation and
control.
* Having hands on experience on compressor control systems

1992-1997 IPCL, MGCC, NAGOTHANE, MAHARASHTRA

MAINTENANCE ENGINEER

(A.) EXPERIENCE WITH THE POWER PLANT

* Responsible for maintenance, of instrumentation related to the combined cycle
co-generation power plant, offsite & utilities.
* Hands on experience on MARK IV control systems for Gas turbine Generators.
* Hands on experience on GEAMATIC control system for Steam turbine Generator.
* Hands on experience on instrumentation related to Heat Recovery Steam
Generators.
* Hands on experience on TOSHIBA DCS, BAILEY NETWORK 90 BMS, TOSHIBA PC-50 PLC.
* Responsible for standardization of various equipment to facilitate inventory
maintenance as the power plant
was constructed as a part of turn key contract to M/S CHIYODA, Japan.
* Responsible for co-coordinating shutdowns and startups.

(B.) EXPERIENCE WITH THE OFFSITES AND UTILITIES

* Hands on experience on instrumentation related to compressed air systems
(centrifugal compressors controls, emergency air handling bullets, air dryers),
* Hands on experience with instrumentation of de-mineralized water treatment
plant
(auto execution of sequence of regeneration by AB PLC),
* Hands on experience with instrumentation and control related to gantry loading
system and product transfer department.
* Hands on experiences on instrumentation related to integrated wastewater
treatment plant.

Professional training:
* Undertook six weeks of training on analyzers, polymerization instrumentation,
extruder instrumentation and state observer and fuzzy logic control at M/S
HOECHST, Hoechst GmbH, Germany.
* Undertook two weeks of training of YOKOGAWA CENTUM CS-2 DCS.
* Undertook two weeks of training on TOSHIBA DCS at M/S IL KOTA.
* Undertook two weeks of training on control valve maintenance and selection at
M/S IL PALAKKAD

Achievements

Power plant offsites and utilites:
§ Implemented combined firing scheme for Gas turbines.
§ Made a standardization procedure to check all the system diagnostics weekly.
§ Standardized all package equipment spares by finding suitable imported substitute.
§ Autochangeover scheme of HRSG from GT to FD perfected and availability 98%.
§ Replaced all critical temperature elements with duplex type with logic modifications.
§ Emergency air bullet scheme reliability increased by providing one out of two logics.

HDPE and EOEG plant
· Replaced PD meters for catalyst batch preparation with mass flow meters with logic and calculations in DCS to increase the accuracy of batching and quality of catalyst.
· Replaced bag filters with pilot operated SOVs
· Introduced analyzer PM in consultation with analyzer package vendors.
· Bag placing arm breakage due to collision avoided by changing logic in PLC which was later approved by M/S CR.
· Provided all PLC logic graphical representation of DCS for operator to easily trouble shoot start up and shutdown sequences.
· Carried our shell programming in YOKOGAWA DCS to locate a tag from the logic charts which was helpful in locating a sequence stoppage which otherwise YOKOGAWA software takes about 5-7 minutes. The developed shell programs takes 1 second for the same job.