PLC, SCADA & HMI programmer

PLC, SCADA & HMI programmer


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Posted by on August 26, 19103 at 01:35:11:

Resume

Name: Hanamant Sulikeri

Father’s Name: Mr. Narayanachar Sulikeri

Date of Birth: 2 June 1970

Contact Address: H.N.Sulikeri
House No. 209, II Floor, 3rd Stage, 4th Block,
Basaweshwarnagar,
Bangalore 560 079,
India

Contact Telephone: (91) 80 3284583 (Res.)

E-mail: sulikeri_1999@yahoo.com
umashrinivas@sify.com

Marital Status: Married

Professional Qualification:

First class degree of Bachelor of Engineering in the field of Electronics and Communication from Basaveshwar Engineering College, Karnataka University, Bagalkot

Experience:

M/s QuEST Pvt.Ltd., India January 2003 –

QuEST is GE Development Centre, in Bangalore. Presently I’m working as Team Leader, in Water Technology Group.

Project Handled:-

I was onsite at GE-Betz Trevose USA, on Project from Feb-2003 to Jun-2003. Presently I’m developing the SCADA package for Water Treatment Plants. The application software used for the project is GE-Fanuc’s CIMPLICITY-PE.

Project Description:-
The product is named as Pacesetter Platinum. Which is a global product for all kinds of water treatment plants. In the Product we are using VB-Script for the developments. & Dynamic points creation, Object movement in Runtime. Creating the Instruments dynamically & defining the parameter to the Instruments. Recipe Handling, Communication protocol with GE-FANUC’s Cimplicity –ME.(Quick Panel) on OPC basis.


M/s. Techno Controls, Bangalore, India Sept 1998-Jan 2003

Techno Controls is a proprietary firm established in Bangalore, India in the year 1992. Techno Controls is one of the known System Houses Of Siemens (for Automation & Drives), with an annual turnover of 2.5 to 3 crore Indian Rupees.

During my tenure in Techno Controls I have held position of Manager (Services/Marketing). My responsibilities encompass installation, commissioning and servicing of various Automation Packages. Apart from this I am also responsible for providing valuable feedback in designing and production of custom built automation packages. Complementing Sales force and attending strategic sales calls along with them for technical discussions fall under my regular activities. My territory includes operations in India.

During my tenure in this company I manage a team of qualified and motivated engineers to complete our responsibilities. I report to the Managing Director of Techno Controls and I am part of many decisions making concerned to design and service activities of Techno Controls. I would like to modestly state that I have been a valuable asset to Techno Controls and been one of the team members responsible for the growth and welfare of this company. I have also gained wide technical experience and exposure in the following fields:

Programmable Logic Controllers:

Undergone special training in the following specilisations


OVERSEAS TRAINING
I have been trained in M/s. Siemens AG, GERMANY; I have attended following training programs,
1) Siemens Function Modules ,

ü FM350-1/450-1 (High Speed Counter Modules)
ü FM353 Stepper Motor Controller
ü FM 354 Single Axis Servo Motor Controller
ü FM 352 Electronic Cam Controller
ü FM 357-2 four Axes servo controller

2) WINCC (WINDOWS CONTROL CENTRE) SCADA package, trained in

ü Configuring customized SCADA ,
ü Interfacing ,
ü TCP/IP Configuration,
ü OPC (OLE for Process Control)
ü Server/ Client configuration and
ü Web navigator configuration.

3) WINAC (Soft PLC)

ü Configuration,
ü Installation,
ü Software development
ü COM/DCOM

DOMESTIC TRAINING

ü Siemens STEP-7 at M/s. Siemens Ltd., Nashik
ü PLC Networking at CETE Bangalore
ü Free Port Communication Protocol development, M/s. Siemens Ltd., Bangalore
ü Programming of HMI’s at CETE Bangalore
ü Profibus / AS-I, communication Protocols.
ü Freeport communication

I have mastered various PLC programming tools to suit custom programming; some of them are listed below:

ü STEP-5 Programming Tool for SIMATIC-S5 Siemens PLC’s
ü MICROWIN for Programming of S7-200 Siemens PLC’s
ü STEP-7 Programming Tool for SIMATIC S7-300 and S7-400 Siemens PLC’s
ü WINCC SIEMENS SCADA software
ü National Instrument's LabVIEW
ü RS-Logix for Programming of Allen Bradley SLC-500 PLC’s
ü MELSEC for programming of Mitsubishi PLC’s
ü DOX-MINI for programming of Messung PLC’s
ü PROTOOL for programming of Siemens HMI’s
ü RS-VIEW for Programming of Allen Bradley HMI’s

Marshalling Cabinets, Electrical Control Panel and operator Panels: An established division at Techno Controls for design, assembling and manufacturing of Electric Control Panel and Marshalling Cabinets supplies custom –built designs for Siemens DCS systems. Apart from regular supply for Siemens this division also cater for various other supplies. Designing operator Panels for various furnace Operations also form a part of this division

PID’s: I have been trained in installation, commissioning and servicing of Siemens PID Control systems (In Siemens PID loops will be by software)

CNC’s: Techno Controls is very active in providing after sales service for various Computerized Numerical Controllers, I have executed several projects of installing and commissioning CNC Machines, Some of the Controllers I am familiar are;

SINUMARIC 810 GA3
FANUC OT
HINUMARIK 2000

Drives: My tenure in Techno Controls has provided me with hands-on experience in the field of Axis Control, I have gained through knowledge of designing control systems comprising of

AC Variable Frequency Drives (Vector and Non-Vector types)
DC Drives
Analog and Digital Drives
Stepper Drives
AC Servo Drives
Master Drive Motion Control

Installing control systems comprising of the above mentioned components including various other accessories of pneumatic and Hydraulic types, viz. Solenoid valves, proportional valves, flow control valves, manifolds, conduits etc.

PROJECTS HANDLED

During my tenure in Techno Controls I have been the lead man handling various medium and major projects. My responsibilities towards these projects commenced from technical discussions with the end user, active participation in bid making and finalization, designing of the proposed and agreed systems, monitoring production of these units, installation, commissioning and providing after sales service. I am listing some of the Projects handled:

ü MICO Bosch Ltd., Naganathpura Plant, Bangalore. India: - Annealing Process, chemical plant, comprising 20 stations, dual wagon movement. This Automation was established using S5-103U (Siemens PLC) comprising of AC Variable Frequency Drives.

ü Delphi Automotive Ltd., Unit of General Motors USA, in Delhi, India: High Precision Honing Technology Machine using Allen Bradley SLC 50/2 PLC, comprising of Graphic HMI, Panel Builder & various Drives

ü TVS SUZUKI Ltd., Tamil Nadu Hosur, India: Painting shop for Two Wheeler automobiles, using S5-103U (Siemens PLC) and 75Kw drive

ü Automotive Axles Ltd., Mysore, India: Automation of Holcraft Furnace of Italian make, using S5-115U (Siemens PLC) comprising of various PID controllers, Temperature Controllers and Flame guard Sensors.

ü MICO Bosch Ltd., Nashik, Maharastra, India: Super Fine Grinding Machine, using S7-314 (Siemens PLC).

ü L & T Komatsu Ltd., Bangalore India: Broaching Machine, using S5-95U (Siemens PLC)

ü Automotive Axles Ltd., Mysore, India: Cincinnati Centerless Grinder, using S7-314 (Siemens PLC) and OP-7 HMI (Siemens)

ü Lakshmi Auto Components Ltd., Hosur, Tamil Nadu, India: Russian Gear Shaving Machine, using S7-314 PLC, OP-17 (HMI) and FM353 (Siemens Stepper Drive) (8 Identical Machines)

ü Gleason Works India Pvt. Ltd., Bangalore, India: Hurth Shaving Machine, using S7-200 (Siemens PLC) and Drive.

ü IFB Automotive Seatings Limited, Bangalore, India: Car Door Test Bench, S7-200 (Siemens PLC) & Protool Pro( Siemens SCADA ), with Visual basic.

ü MICO Bosch Ltd., Bangalore, India: Blackening Line, Two Wagon Chemical processing plant, using S7-315 (Siemens PLC), OP-7 (HMI) and Variable Frequency Drives.

ü Sundaram Fasteners Ltd., Hosur : Dorst Press, using S7-317 IFM (Siemens PLC) , FM-352 (Siemens Electronic CAM Controller), Incremental Encoder and OP-7 (HMI)

ü BHEL Hydrabad, India: Milling Machine, using S7-315-2DP, OP35 (Graphical HMI), Networking of Distributed I/O’s on PROFIBUS COMMUNICATION and FM-350-1 (Siemens High Speed Counter Module)

ü Luk India Pvt Ltd., Hosur, Tamil Nadu India: Muller Press, Using S7-314IFM(Siemens PLC) FM-350-1 (Siemens High Speed Counter Module), AC servo motor & AC servo Drive, TP-170A(Siemens Touch Panel)

ü TVS Motor Company Ltd., Hosur, Tamil Nadu, India: Gear Saving Machine, Using S7-226 (Siemens PLC), OP-17 (HMI) and Indramat Axis Drive, PLC & Drive Communicate on RS-485, ASCII PROTOCOL developed for PORT Communication Between SIEMENS PLC & INDRAMAT DRIVE.

ü Kirloskar Systems Ltd., Bidadi, Bangalore, India: Milling Machine, Using Mitsubishi PLC & SIEMENS 611U Axis Drive.

ü Stelco Cold Roll Mill., Ludhiana. Commissioning of Cold Roll plant, with S7-400 PLC. Project includes, 15 ProFibus slaves (ET-200M) & WINCC SCADA, communication between two S7-400 CPU's on MPI network.


Apart from the above mentioned projects I have automated lot of Machine Tools, also Designed Trainer for INSTRUMENT ENGINEERING Departments of Technical Institutes, also guided Engineering Students for their Projects. (SIT TUMKUR, MALNAD COLLEGE, SURATKAL ENG’G COLLEGE)

The Mysore Kirloskar Ltd., Hubli, India Sept 1996-Aug 1998

I gained valuable experience at The Mysore Kirloskar being employed as an Engineer for Customer Support. During my two-year tenure in this organization I have gained valuable experience in the field of CNC Controls & PLC Controls. Apart from my regular responsibilities of servicing and commissioning CNC machines I actively participated in ISO 9001 documentation, processing & implementation.

M/s. Techno Controls, Bangalore, India Aug 1993-Aug 1996

Completing my graduation at Basaveshwar Engineering College with a First Class Degree I was selected by Techno Controls, Bangalore as a service Engineer. During my three year tenure at Techno Controls I was handling installation, commissioning and servicing of various Automation Packages based on PLC, HMI and PID controls and was promoted from Service Engineer to Senior Service Engineer.

I parted from Techno Controls in good terms to gain CNC experience at The Mysore Kirloskar Ltd. after which, based on my performance and caliber was called back at Techno Controls to join them as Manager Services in the year 1998.

Extracurricular Activities:

I have been an active and eminent Cricket player during my higher secondary and college days, I represented my college team as Opening Batsman from year 1988 to 1992 for the state level cricket tournament.

Being and NCC Sargent during my higher secondary schooling days I had various training and adventure camps.

Hobbies:

I am an avid Music Listener.




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