Posted by on July 31, 19103 at 24:41:22:

RESUME

I. INFORMATION

1. N Name B.Jayapal
2. N Date Of Birth 4th May 1969
3. Qualification Graduate in Bachelor of Technology in Metallurgy Engineering
4. Q Nationality Indian
5. S Status Married
6. Passport Number & Validity A-5845048, July 1998-July 2018
7. Address for communication 2/141, Mathura Refinery Township, Mathura – 281006, India
8. Phones 91-565-2844185 (R) / 2845185 (O)
Mobile: 009897315782
9. E-Mail jayapalb@iocl.co.in

10 Nearest Home Air port Delhi.
11 Availability One Month
12 Salary Expected 3700 US $ per Month (Negotiable)

II. WORK EXPERIENCE

1. Overview:

Presently working as Deputy Manager (Inspection) with a blue chip background and experience of oil refining inspection. I have principally been involved in the core inspection activities of oil refinery static equipment in the last 9 years.

Independently handled the inspection activities like; (a) On stream and Shutdown Inspection of Crude distillation unit, Vacuum Unit, Fluidized Catalytic cracking unit, Catalytic reforming unit, (b) Shutdown inspection of Hydrogen Generation unit, Hydro cracker unit, Boilers, Sulfur recovery unit, Amine regeneration unit, (c) Inspection during construction of crude distillation unit, Major revamp of Fluidized Catalytic Cracking and Vacuum units, LPG storage mounded bullets, laying of Cross country-piping project and storage tanks of various capacity and sizes for crude and product storage tanks. (d) Inspection activities during design stage of Hydrogen, Diesel hydro treater projects.

2. Experience:

A) May 2003 to Till Data
Indian Oil Corporation Limited
Mathura Refinery
Deputy Manager (Inspection)

B) May 1999 to Apr 2003
Indian Oil Corporation Limited
Gujarat Refinery, Baroda
Sr. Inspection Engineer

C) March 1995 to April 1999
Indian Oil Corporation Limited
Gujarat Refinery, Baroda
Inspection Engineer

D) March 1994 to April 1995
Indian Oil Corporation Limited
Gujarat Refinery, Baroda
Engineer Trainee

3. About the Organization:

Indian Oil Corporation Limited, a fortune 500 Indian company with core business of oil refining and marketing. The corporation is having a total refining capacity of 35 MMTPA. It is having 7 refineries all over India. The refinery processes many types of crude oil from sweet to sour.

III. RESPONSIBILITIES:

As the Inspection engineer, I report to Inspection Manager and was responsible for all areas of Inspection of static equipment, quality control activities, recommendations for corrective actions and inspection management system. The main functions of Inspection Engineer include On-stream inspection of process plants, Inspection of static equipment during process plant shutdowns, Quality control during welding, Corrosion Inspection, Review of specification.

My area of responsibility includes following.

1. Process Plant Inspection (On stream)

 Daily Reporting to inspection manager in the form of daily reports for process conditions of units.
 Daily monitoring of process parameters for corrosion viz. pH of overhead vessels, water quality, dosing system.
 Monitoring of static equipment operating in high temperature.
 Monitoring of heater condition for tubes, flame impingement, Bowing, sagging etc.

2. Shutdown Inspection

 Complete planning of shutdown inspection including manpower planning.
 Preparing equipment wise job lists for shutdown inspection based on the last shutdown observations and daily inspection observations.
 Selection of inspection technique based on the observations made during routine inspection. Recording all inspection observations and recommendation for corrective actions based on findings for immediate as well as future actions.
 Recommendations of up-gradation of metallurgy in areas adversely affected by corrosion, failures.

3. Corrosion Inspection

 Inspection of static equipment for corrosion.
 To identify and solve corrosion problems to increase the reliability of Plant.
 To conduct corrosion / metallurgical failure analysis based on various literatures and recommendations for corrective actions.
 To recommend corrosion control/preventive measures by selection and application of materials, paints/coating, neutralizers/inhibitors, etc

4. Welding Inspection

 To review drawings and specifications with a view to check design and material requirements related to corrosion
 Quality control of various similar / dissimilar metal welding, Like Carbon steel, Chromium – Nickel and High alloy steels during fabrication as per relevant codes
 Recommendation of suitable repair procedures
 Supervising welding procedures and performance qualifications as per ASME, ANSI etc
 Tight quality control of all Jobs to ensure compliance with relevant codes of practice and standards like ANSI, ASME, API, ASTM and other Indian Standards.
 Interpretation of NDT results on accepting criteria as per relevant global code like API, ANSI, ASTM and ASME etc.
 To specify requirement of welding, Heat treatment and related activities

5. Project Inspection

 Review of design documents drawings. Recommendations of suitable materials, design of equipment based on past experiences
 Review of QAP, ITP, WPS and qualification
 Review of material certificates w.r.t. codes / engineering drawing/specification
 Positive material Identification
 Stage wise inspection of site jobs
 Approval and Preparation Welding procedures
 Tight quality control during welding jobs
 Check inspection over third party incase of LSTK jobs
 Preparation of Data Card of the static equipment

6. NDT inspection

 Selection of proper NDT technique for inspection
 Review / Approval of NDT procedure w.r.t. codes and practices
 Witnessing of NDT procedures like MPI, PT, UT & RT
 Interpretation / Review of radiographic films

7. Inspection of Tanks During M&I

 Inspection planning for tank maintenance and inspection as per relevant codes and standards
 Periodic Inspection and Condition monitoring of tanks under operation for seal condition roof conditions etc.
 Inspection of tanks under maintenance and recommendations for corrective measures as per API 653.
 Approval of WPS, PQR, WPQ and testing as per relevant codes and practices for repair/replacement jobs.
 Inspection for corrosion and analysis and recommendations for corrective actions.
 Recommendations for suitable coating system to prevent corrosion
 Quality control of repair / maintenance jobs. Welding, Testing.

8. Piping Inspection

 Inspection of Piping of process units and offsite facilities.
 Scheduling of piping inspection as per the norms and standards.
 Preparation of sketches of ISO metric drawings as per the site.
 Visual inspection for external corrosion, Ultrasonic thickness measurements for internal corrosion
 Recommendations for corrective measures, replacement, modifications to prevent failures.

9. Inspection Management

 Recording of observations and recommendations for future actions
 Preparation of Inspection Check list
 Recording of all observations and updation of history cards of equipment
 Planning for future corrective actions based on the observations made in the previous inspections

IV. SPECIFIC EXPERIENCE

A) 2003 to till date – Deputy Manager (Inspection)

1. Presently looking after Hydro cracker unit, Hydrogen generation Unit and Diesel Hydro treater Unit.

 Daily monitoring of reactor parameters, heaters parameters and corrosion monitoring in hydrocracker and diesel treater units.
 Recommended for boot water analysis of reactor effluent separators, main fractionator column over head vessel in Hydro cracker
 Reformer tube skin temperatures monitoring with pyrometers.
 Recommended for boot water analysis of stripper over head; reactor effluent separator water

B) 1999-2003 -- Senior Inspection Engineer

2. July 2001 – Till Date: Presently looking after 3 Atmospheric Units and a Catalytic Reforming Unit.

 Daily monitoring of reactor parameters, heaters parameters, and stabilizer column corrosion monitoring.
 Completed, independently, shutdown jobs of Catalytic reforming unit, Atmospheric crude distillation unit.
 Associated with inspection activities of Reformer revamp jobs. The job includes welding of high alloy HP Modified reformer tubes, replacement of all the inlet pigtails of incoloy 800H.
 Shutdown inspection of Hydro cracker unit and Revamping of Vacuum Distillation unit.

3. June 2000 – June 2001: I was responsible for Inspection activities for;
(a) 5-nos. new LPG mounded bullet construction as per BS-5500. The activities performed are; Design review, quality assurance plans, Inspection test plans, Scope of inspection, qualification of third party inspection personal, and Check inspection over and above TPI.
(b) Laying of 5 nos. product lines under cross-country piping The activities performed are; Design review of pipe coating, Cathodic protection (temporary & permanent). Review and approval of QAP/WPS/Quality assurance manual, CTE coating procedure, Stage wise inspection of all type of welding, coating, CP activities.
(c) Construction of Butene-1 plant. The activities performed are; Approval of QAP/ WPS/ Inspection quality assurance manual, NDT Procedures, Hydro testing procedures. Stage wise inspection of all types of piping jobs. Recommended for provision of anodes in coolers and condensers, which was not specified by designer.
(d) Review of design documents for new projects of VRDS, FRCC, LAB, Flare and Utility plants. Comments were given for metallurgy selection for Hydrogen unit waste heat recovery boilers, cooler, exchangers, coolers and condensers, and commented for selection of type TEMA of buffer gas cooler.

C) 1995-1999 : Inspection Engineer

1. On stream Inspection of Fluidized Catalytic Cracking unit and Vacuum Distillation Unit

 Monitoring of metallic expansion joints, bellows,
 Monitoring of expansion of Riser, Regenerator, Orifice chamber
 Corrosion monitoring of fractionation section.
 Prepared inspection manual of expansion bellows.
 Monitoring Co-Boiler parameters.

2. Shutdown Inspection of following Process plants;

 Fluidized catalytic cracking Unit – including Mega Revamp
 Vacuum units – Including Mega Revamp

3. Independently handle Inspection activities during mega revamp of Fluidized catalytic cracking unit. The revamp consists;

 Throughput increased from 1 to 1.5 MMPTA.
 The reactor was replaced with new VSS reactor.
 Replacement of orifice chamber, flue gas line, external riser and regenerator catalyst stand pipe to cold wall design.
 Replacement of expansion bellows with cold wall, double ply, packed type bellows.
 Increasing height of regenerator shell.
 Replacement of cyclones.
 Complete tray replacement in fractionate as well as stabilizer, de-butanizer columns.
 Modification of vessels, columns and exchangers.
 Revamping of co-boiler for efficiency improvement.

4. Project Inspection of 11 number tanks of 50 Meters diameters and 4 tanks of 32 meters under new construction.
5. Project Inspection activities during construction of 3.0 MMTPA Atmospheric crude distillation Unit.
6. Fully associated with Computerization of Inspection Management System in Access. Preparation of Data Card, History card and inspection planning databases for stationary equipment.
7. Inspection of Offsite utility and Storage facility;

 Piping and tanks Inspection of Pressure Vessels and LPG storage spheres as per statutory requirements.
 Periodic Inspection of appx. 100 number of Storage Tanks of various product and capacity.
 Preparation of inspection schedule for piping and storage tanks as per the codes and standards.
 Periodic Inspection of oil piping in storage and transport in the refinery.
 Inspection of various tanks of 5000 M3 to 12000 M3 capacity tanks under construction.

8. Shutdown Inspection of f Process plants: Hydrocracker Unit, Hydrogen Unit, Sulphur recovery unit, Amine regeneration unit, Catalytic Reforming Unit, Udex Unit and Atmospheric Units.

D) 1994-1995 : Engineer Trainee

 Familiarization of process plants in the refinery
 Training on various aspects of Inspection activities – Corrosion, Welding, NDTs, process plants Inspection
 On the job training of atmospheric unit, catalytic cracking unit
 Welding inspection during storage tanks construction’
 Inspection of process and offsite piping
 Familiarization on codes and standards.

V. ACHIEVEMENTS

1. Prepared inspection manual of expansion bellows.
2. Recommended for Cold Wall Design system for catalyst section equipment in design stage thereby improving in reliability and on-stream factor.
3. Recommended for conversion of purge type expansion bellows to packed type bellows of FCCU for better reliability.
4. Recommended for conversion of Existing single ply expansion bellows to two ply system to improve reliability.
5. Successfully weld repaired the cracked expansion bellows convolution in-situ operation by saving 4 days shutdown period.
6. Suggestion was given for fitment of regenerator catalyst standpipe and expansion bellows by mock-up method to maintain the critical angle of riser Wye normally which takes 6 to 7 days time. This was done with mock up method, which took 2 days for fitment and 4 days for completion of the job in other refinery.
7. Suggested for local post weld heat treatment (PWHT) of Alloy steel column by suitable method and saved appx 4 days of shutdown period. As per the code the job was involving PWHT of entire circumference after nozzle modification.
8. Trouble Shooting in Mal-functioning of Pilot Operated Safety Valves during operation, which saved the unit shutdown
9. Handled individually project Inspection 12 number tanks of 50 Meters Dia successfully. The tanks were constructed as per API – 650.
10. Individually handled project inspection of new Butene-1 unit.
11. FCCU Reactor inspection during construction.
12. Inspection of FCCU regenerator construction.
13. Inspection of LPG Mounded bullets during design as well as construction.
14. Included protective coating and cathodic protection of coolers and condensers, which were not covered under design stage
15. Recommendations for protective coating of coolers and condensers, which was not covered in design.

VI. ADDITIONAL INFORMATION

a) Codes and Standards

Convergent with following codes and standards;

 ASME Sec II Part A,B,C, ASME Sec V, ASME Sec VIII Div 1&2, ASME Sec IX,
 ANSI B16.10, B31.3, B31.4
 API codes and Recommended Practices, RP 650, 620, 510, 581
 BS-5500
 IS standards, Indian Boiler Regulations

b) Professional Training:

Had completed following professional training

 Welding and Inspection at Welding Research Institute at Trichy India
 Radiography Testing Level – II by BARC, Mumbai
 Remaining Life Assessment (RLA) of Pressure vessels
 Design of Pressure Vessels by M/s Bharat Heavy Plates and Vessels LTD, Visakh, India
 Certified Welding Inspectors Course by ISNT, Baroda, India
 Cooling Water Treatment

c) Inspection Aids

Have become well versed in the use of modern inspection aids and instruments as given below;

 Ultrasonic thickness gauges
 Radiography Cameras
 Pyrometers (infrared)
 Alloy Analyzer
 Magnetic Particle Inspection
 Ultrasonic Hardness Tester

d) Knowledge in Computers:

Fully convergent in with Windows 2000/XP, MS Word, Excel, Power point and Access.
 Associated with Inspection Database and Inspection system.