Posted by on July 17, 19103 at 15:34:38:

Mechanical Graduate Engineer with Ten yrs. Experience.

Sutanay Parida
Plot No. N-4-279, IRC Village, Bhubaneswar, Orissa, India, 751 015
e-mail: sutanay2@hotmail.com/sutanay2@yahoo.com
Ph. No. +91 674 2556437

Strength:

· Young, Energetic and Dedicated Worker.
· Shows Best performance if Free-Hand is given.
· Cool temperament, Soft spoken person.
· A leader who always gives respect to the talent.

Achievements:

· With the biggest asset ‘Modification & Development Ideas’, increased the productivity in fields like Operation, Maintenance & Design.

Present Company

Suinsys, Bhubaneswar. July, 2003 to Todate

Presently I am working as a Manager (Technical) in an Information System Firm in Bhubaneswar. I am mainly looking after the CAD work of the organization, which mainly deals with the work like Dies design, Digitization, GIS etc.

Experience (Total : Ten years)

December, 2002 to June, 2003 Press Shop Specialist.

Aluminium Extrusion Industries PLC, Inyishi, Owerri, Nigeria

Aluminium Extrusion Industries PLC is one of the companies of Tower Aluminium (NIG) Group. It is subdivided in to Billet Casting, Extrusion Press, Dieshop & Anodizing Plant. The Dieshop is equipped with a salt bath Nitriding plant. Major part of the production are commercial sections which are well dominated in the local & Lagos market.

I had worked as ‘Press Shop Specialist’ in Extrusion & Dieshop Area. This involves Planning & Co-ordination of Production and Maintenance to meet the stretched Target.

Areas of Strength

· Production Planning with respect to the Sales stock inventory on daily basis. Hence continuously in touch with sales, anodizing and press work in progress(W.I.P.)

· Predictive Maintenance Planning with maintenance team.

· Die correction & Nitriding Planning with Dieshop Team.

· Training to Workmen about Extrusion, its parameters and about TQM.

· Modification jobs to reduce the chronic problems.

September, 1997 to December, 2002 Dy. Manager (O & M) Hindalco Industries Limited.

Hindalco Industries Limited

A flagship Company of Aditya Birla Group and a global aluminium major with an annual turn over exceeding Rs. 2561 Crore. Today the unit is India’s largest integrated aluminium complex. Hindalco has ISO 9002 & ISO 14001 Certifications. Besides a dominant presence in the India, its market spans over North America, Europe, Asia and Africa.

I was working as Dy. Manager and looking after Operation & Maintenance of Extrusion & Die shop, employing 150 persons at ‘HINDALCO INDUSTRIES LIMITED’, Renukoot (The largest integrated Aluminium Company having a capacity of 80,000 mtpa semis & 350,000 mtpa primary metal.)

Areas of Strength

· Knowledge on Die Design, Manufacturing & Die repair

· Substantial exposure to the Production, Planning & Aluminium Extrusion Parameters.

· Developed number of fixtures for easy & mass production of toolings in Die Shop.

· Worked in an environment of CAD/CAM. Also exposure to Autocad Solid Modelling & Assembly design package. Involved in the CADEM software installation & commissioned project.

· Knowledge on Hydraulic System & maintenance.

(For detail please see the Annexure)

December, 1994 to June, 1997 Asst. Engineer (Mech. Maint)
Raymond Synthetics Limited

I had joined as a Graduate Engineer trainee in ‘Raymond Synthetics Limited’ Allahabad. After one year, I was confirmed as an Asst. Engineer in Mechanical Maintenance Department.

Areas of strength

I was an Area in-charge of Dyeing Plant (Mechanical Maintenance)

Some of my successfully handled events are

· The Modification jobs, Inventory controlling, Vendor development & Multi-skill Training programmes.

· I had an exposure to Central Work shop, Steam pipe lines, Chemical transfer lines, Heating media transfer lines, Various types of pumps, Textile machines, Pneumatic chips conveying system .

· I had substantial exposure to the various types of steam, water and chemical lines valves.

(For detail please see the Annexure)

August, 1993 to August, 1994 Lecturer
College of Engg. & Tech.

I was a Part-time lecturer in a premier government institution naming ‘College of Engineering & Technology‘, Bhubaneswar.

My teaching subjects

· Work shop Technology ( Theory & Practical )
· Fluid Machinery
· Engineering Mechanics

I was also a co-ordinator for the projects of final year students.

November,1993 to November,1994 Research fellow
E.D. P. Cell, O.U.A.T

I was a Research Fellow in Enterpreneurship Development Project Cell of ‘Orissa University of Agriculture & Technology’, Bhubaneswar.

Educational, Technical & Professional Qualification

1993
B.Tech (Mech)
College of Engg. & Tech., Bhubaneswar
O.U.A.T
76.80
First(Hons)

1988
XII
Khallikote College, Berhampur
C.H.S.E
77.70 First

1986
X
Municipal high school , Berhampur.
B.S.E.
78.10 First

Computer Knowledge

MS OFFICE, AS/400, FOXPRO, AUTOCAD 2002

Professional Achievements

· Developed many types of handling equipment, spares and fixtures to increase the productivity of the process.
· I have undergone various types of training programme for self- development.
· After successfully going through the TQM training programme in HINDALCO, I had been selected as a Trainer for my department in Hindalco.
· My team had bagged a number of awards for KAIZEN & QUALITY CIRCLE presentation in National level.

Languages Known

Fluent in English, Hindi & Oriya

Personal Information

Date of Birth – 01/06/1971, Hindu, Male, Bachelor
Father’s Name – Late Debendranath Parida, Chief Engineer-Roads(Retd),
Passport No. A 1325193 valid up to 29/06/2007

Bhubaneswar Sutanay Parida

Permanent Address : Plot No. N-4-279, I.R.C. Village, Bhubaneswar, Orissa, India, 751 015. Ph.No. (91 674 2556 437)

ANNEXURE

Self-Contribution to Hindalco Industries Ltd.

EXTRUSION FIELD

With the developmental jobs and the small improvements the crew number of the Press had been down sized to Six from Eight.

· A billet pusher unit had been introduced just adjacent to the billet loader unit. This aligned the billet on the loader just before the feeding in to the container. This made possible to run the largest size billet successfully without any chance of fouling. Billet size could increase from 600mm (Max) to 640mm (Max) with a container 650mm.

· Platen saw clamp unit has been modified from hydraulic to pneumatic unit. This not only decreased the maintenance but also reduced the dead cycle time considerably.

· A special holding clamp has been introduced in the platen saw to support the material especially the hard alloy rods while cutting. This rods had a tendency to fly-out with the tangential force of the blade which resulted on to the fouling of the rod ends with the puller jaws. Introduction of the clamp reduced the dead cycle time.

· A shower quenching unit has been introduced to create an intermediate between the water and the fog quenching.

· Many graphite fixtures has been developed to guide the extrudes scratch freely.

· An unique cooled air die shrouding system has been developed for better performance of the dies. This has been connected to PLC to operate with respect to the extrusion ram speed.

· Chain conveyor introduced in the billet loading area to reduce the fatigue of the operator.

· Platen Saw range has been increased from 5.2-8.2 to 4.8-8.4 meter. This increased the recovery.

· Auto ejection of the billet calling has been introduced to reduce the dead cycle time of the Press.

· A new innovative maintenance procedure had been laid down to get a better life of the Fixed Dummy. This had reduced the Annual consumption from 10 numbers to 5 numbers.
Recently a changeable ring dummy has been introduced from Castool, Canada. This has been proved a very cost effective one.

· Run out table length increased from 33meter to 37meter. Material input has been increased.

· Colloidal Graphite lubricant used for dummy lubrication weakens the elastic property of the dummy ring. By introducing a pneumatically operated ‘Acetylene cracking’ lubricating system for dummy face this has been solved. This system has been developed in-house only.

· Cooling fans were connected to the Press PLC, so that when the main unit would be stopped for a certain period of time then all the fans would be ‘put-off’ automatically. Hence results in to an Energy conservation.

· I have also an exposure to the Operation & Maintenance the Conform-C500, Holton,U.K. Make machine. With in introduction of domestic use Hot-Plates for heating of the die shoes, die changing time has been reduced from One hour to 20minutes only.

· There also I had developed many fixtures for easy handling and operator friendly environment.

· Developed a system for easy leak testing check-up of the refrigeration tube coil. This had reduced the handling of the delicate Ref. Tube coils and also reduced the Man Power by Two.

DIE SHOP FIELD

· Developed fixtures for mass production of Conform Toolings. This not only made free our CNC Milling machines which are over booked for die manufacturing but also distributed the load of the conventional lathe and milling machine. Fixtures are designed to work in any of the free milling or lathe machine.

· Fixture has been developed to hold the job and also can rotate the job to a desired angle to minimize the set up loss at the milling machine.

· A fixture has been developed to turn the billet without doing its truing in every set up.

· Fixture has been developed in CNC lathe to hold job in eccentric position for turning of six holes or eight holes die.

· Tools have been developed for CNC lathe machine to manufacture many intricate part of the dies.

· Standardization of the blank has been done. CNC lathe is being used for making these standard blanks.

· To increase the Extrusion product speed, a water cooled die has been successfully made and ran in the press.

· Carbide inserts dies have been developed for Conform route. These dies are especially used for refrigeration tube(O.D.=8.0±0.15mm, t=1.27±0.10mm) production.

· Double mandrel dies have been developed to control the ovality problem of round tube.

Self-Contribution to Raymond Synthetics Ltd.

· Effectively managed the shift maintenance work.

· To completely eliminate the failure, a stepped shaft had been modified .
· Modified the mechanical sealing unit of the dye-liquor circulation pump with a special flushing unit to over come its failure due to the stocking of the sludge.

· Developed a Taflon valve seat in the ON/OFF steam valve for a Zero passing Valve.

· Developed a fixture for the buffing of the Nip Roller used in the Textile machine. This not only reduced the buffing cycle time but also reduce the man-power from three to one.

· Developed many local vendors for spares for just-in-time delivery.