Posted by on June 11, 19103 at 21:47:13:

SUMMARY OF EXPERIENCE

Over 14 years experience in the field of Plant Construction and Turnaround Activities, which includes Petrochemical, Fertilizer, Power Plant, Desalination Plant, Chemical Plant in Pakistan and GCC countries. Extensive knowledge in the application of software such as MS-Excel, MS-Word, etc.

Saudi Binladin Group – PCM Division
Incharge QA / QC
(From 1998 to till date)

Responsible for various QA / QC systems and implementation in various Refineries and Petrochemical plants, which including preparation of QA/QC Plan, Inspection & test plan, WPS&PQR, Welder Qualification, Coordination with NDT such as radiography testing, ultrasonic testing, magnetic particles testing, dye penetrate test inspection, sandblasting and coat wrapping inspection, stress relieving, thickness measurement test, hydrostatic testing, painting inspection, etc.

Presently working at Yanbu Area for Reverse Osmosis Desalination Plant at Yanbu for Royal Commission

The work of this Contract includes the engineering, design, procurement, Manufacturing, construction, installation, testing, commissioning, training and providing operation and maintenance services necessary for the establishment and satisfactory operation of one 1400 m3/h Reverse Osmosis (RO) desalination plant. This project hereafter specified as Desalination Unit No. RO-1 will be located at the Madinat Yanbu Al-Sinaiyah (MYAS) Power, Desalination and Seawater Cooling (PD&SC) complex in accordance with the Contract documents. The work includes but is not limited to the following works:

2100 m3/h Desalination Unit No. RO-1 consisting of Six (6) 350 m3/h RO trains including pre-treatment equipment, high pressure pumps with energy recovery turbines, RO modules, post treatment equipment, chemical storage and feed systems, and distributed control system (DCS) based instrumentation, control and Communication systems. The DCS shall be manufactured by Elsag-Bailey Hartmann & Braun (EBH&B) Company. Integration into and interfaces with existing utilities, systems and facilities shall be provided.

Equipment and machinery Installation

1 Pumps : 38 Nos.
2 Motors & Agitator : 05 Nos.
3 Tanks : 11 Nos.
4 Compressor & Blowers : 05 Nos.
5 Overhead Cranes : 03 Nos.
6 Filters : 30 Nos.

Worked as an In-Charge, QA/QC for the following Major Projects / Turnarounds:

1. Expansion of Chlorine and Pigment Plant for Cristal at Yanbu:
Supervision of 3 separate contracts from Simon Carves, civil, structural and mechanical, electrical and instrumentation partly on EPC (civil / structural) and partly on construction project (mechanical / electrical and instrumentation),

Warehouse contract for Cristal at Yanbu: Full EPC project being executed for client (Cristal two large fast track warehouses, supervision of sub-contract engineer and control of procurement and construction through site management.

2. Retubing and T&I Works on Steam Boilers (F45) 5332, B-151, and B-153 at Saudi Aramco Rabigh Refinery.

The Major Scope is as follows:
s Tube Replacement of Steam Boilers B-151 and B-153. (generating banks, Superheater, dividing and boiler outside walls).
s Replace the economizer tubes of B-151 and B-153.
s Replacement of existing Burners.
s Redesign, replace and/or repair Mud Drum refractories for all Boilers.
s Apply external protective coating to all drum and header surface as needed.
s Testing and commissioning assistance.

3. Saudi Aramco Shell Refinery Company (Sasref) – OPA Major Turnaround – March 2003
Turnaround and inspection of 91 - heat exchangers, 47 - Fin fan coolers, 16 – Columns, 11 – Furnaces, 5 – Reactors 14 - Tanks, 72 – Vessels, 24 – Valves, among other stationary equipment and huge quantity of defects job in Aromatic Unit. Shutdown duration was 17 days.
4. SAMREF – March-April 2002 Major T/A.
Turnaround and inspection of 68 - heat exchangers and Catalyst Replacement for 42 Reactors. (28 Days).
5. Saudi Aramco Yanbu Refinery – Overhauling Of Heat Exchangers, Vessels – January – 2002
The turnaround scope involved overhauling of 24 Exchangers, 22 Vessel / Columns and 16 Fin Fan Coolers during T&I Project.

6. Saudi Aramco - Bulk Plant Modernization Project (From 1999 to 2001)
The Scope of Works includes, but not limited to the Procure, deliver, fabricate, install, construct, test, commission for the following plants:
Turaif Bulk Plant Dhahran Bulk Plant
Al-Jouf Bulk Plant Qatif LPG Bulk Plant
Safaniyah Bulk Plant Al-Hasa Bulk Plant
Dhahran AFO
7. Saudi Aramco Shell Refinery Company (Sasref) – Opc Turnaround – 1999
Turnaround and inspection of 13 – columns, 59 – vessels, 64 – heat exchangers, 49 – Fin fan coolers, 132 – Safety Valves, 80 Control valves, 35 Remote Operated valves and various miscellaneous equipment in Hydrocracker, Fractionators and Hydrogen Manufacturing Unit and associated utilities. Also involved was Catalyst Change out of one hydrocracker furnace. The job also involved major plant modification works involving replacement of carbons steel pipe works with Chrome – Moly pipe work (P5) to the extent of 250 tons of pipes. The work was completed in 17 days time. Peak Manpower = 950.
8. Kemya Expansion Project - Outside of Battery Limits (OSBL) Utilities (1998 – 1999)
s Installation of FRP Underground Sea Water Supply and return lines (Approx. 3.5 Km) including installation of sluice gates at Royal Commission Corridor. Max dia of piping 2M.
s Installation of Utility and Sewer Lines throughout the Plant.
s Installation of Sea Water Pumps and associated Piping, Electrical and Instrumentation work.
s Installation Electrical Equipment in various sub-stations and installation of associated Electrical, Instrumentation and Fiber Optic Communication Cables throughout the plant.
s Testing and Pre-commissioning of the Entire System.
ABB SAE SADELMI S.P.A. ITALY
Quality Control Engineer
(from 08 June ’97 to 30 Nov. ’98)
Worked as a Quality Control Engineer with ABB SAE SADELMI S.P.A. Italy at their Power Refurbishment Island Project in Mongolia. Responsibilities includes:
· W.P.S. and P.Q.R. preparation
· Welding map and related documentation
· Visual inspection and dimensional inspection of all duct, structure and piping, fabrication/erection.
· Coordination with NDT team.
· Test package and final documentation.
Descon Engineering Pvt. Ltd.
Quality Control Engineer
(from 10 Mar. ’97 to 25 May ’97)
Worked as Quality Control Engineer in FJFC Project, Bin Qasim, responsibilities for W.P.S. and P.Q.R. preparation, welder qualification test and report making, inspection of piping erection and welding, coordination with NDT team, Test package and final documentation.
ABB SAE SADELMI S.P.A. ITALY
Quality Control Inspector
(From May ’94 to Oct. ’97)
Worked as a Q.C. Inspector with ABB Ss at AL-Taweelah Power and Desalination Plant Abu Dhabi U.A.E.
Responsibilities for:
· Visual Inspection of Welding according to ASME ANSI and Din Standard.
· WPS and PQR Preparation and review.
· Welder Qualification and Record Preparation.
· Coordination with NDT Team, (RT,UT,MT,PT) and Line weld record.
· Testing and Final documentation.
Descon Engineering Pvt. LTd.
Quality Control Inspector
(from 1989 to 1994)
Worked as Control Inspector at Gas Turbine Power Station (WAPDA) Kot Addu, Unit 11,12,13,14 and 15 and Pak-ven 600 plant expansion –Engro Chemical & FFC2 Goth Machhi Sadiq Abad Projects. Responsibilities including inspection of all Fabrication structure jobs, inspection of all Erection at site including special welding non destructive testing accordint to the ASME, ANSi and GEC Alsthom spec. inspection of circulation water pipe line fabrication, sand blasting and painting inspection, wrapping and coating inspection, coordination with radiography heat treatment jobs, inspection of 107 Mtr strucure for prilling tower, alignment and inspection of equipment’s, daily welding progress report, line weld record system, spool breakdown and weld no marking and daily welding progress report., etc.
WAPDA (ADHOC Bases)
Mechanical Supervisor
Worked as a Mechanical Supervisor at Thermal Power Station Muzaffar Garh, responsibilities for erection of fuel oil tanks, fabrication and erection of unloading terminal pipeline, erection chemical vessels & tank in water treatment plant, sandblasting and painting, rubber line coating, wrapping and coating, dye penetrant and radio graphic testing.
JAICO Pvt Ltd
Welding Inspector
(from 05 feb. ‘88 to 20 Dec.’88)
Worked as Welding Inspector at combined cycle project of Gas Turbine Power Station Kot Adu project. Responsibilities for Dye penetrant testing. Radiography testing, report making and repair marking.
Education
B.Sc – Mechanical Engineering
Specialization:
· Ultrasonic Level-1
· Welding Inspector (ABB SAE-SADELMI)
· Welding Inspector CSWIP (From ABU DHABI)
· Radiography film interpretation.
· AWS CAWI from Saudi Arabia
· Member of American Welding Society